Continuing on for this going to be a very, very long build. The Missouri took 13 months and it was the only project, but I was doing consulting work at the time so it wasn't the kind of effort that I can now provide. Regardless, these a huge amount of PE that's going into this build and there's no way you can rush that. You can glue all the plastic pieces together in a week, but not the way this is going to go together.
Since there is a hanger deck it deserves to be seen somewhat. I started opening some of the roller doors to expose the insides. For the square-edged doors I used my fine razor saw and cut along the seam lines. For the ones that had a radiused corner I pre-drilled and drilled 1/16th away with an 1/8" drill to form the radius and then cut up to that. Clean up was done with files and sanding sticks. I used this technique for the starboard side doors. For the port side I used a 1/16" carbide router in the Dremel flexi-shaft and machined away the plastic just up to the radius. I liked this method better.
The thin separators were deep enough that they held up to cuting, filing and handling.I continued aft and cut more doors open. I didn't open them all or roll the doors all the way up to add some interest. I used some filler to close up some tiny cuts from an errant razor saw. Pictures of these ships show that many of the roller doors were opened to various heights so I did this to add some more interest.
Incidentally, the saw I'm using is available from MicroMark. It's only 0.005" wide and cuts as fine as an Xacto blade. It has one drawback. The blade is so hard...and brittle... that if it drops on the concrete floor it shatters. I've lost many more blades through dropping than by wearing them out. I tape a large chunk of styrene rod to the handle so it stops rolling off the work bench.
In the book I mentioned in part 1 of this post, there are detailed prints of the construction of the USS Intrepid, and I'll be using it for the super-detailing information along with the pile of pics that I've downloaded. One of the details I'm adding is the changes to the port side sponson that was the terminus for a cross hangar deck catapult. In 1944, this catapult was removed and two, quad 40mm bofors guns were installed. The sponson already exists so what has to be added is the shaped bulwarks that surrounds the decking plus some curved bulges below the curves. I'm going to cannibalize the extra 40mm quads off my old Tamiya Missouri (built in 1985) which is being used for scrap. Here's the sponsor in a fuzzy enlargement of the port side of the Essex showing the guns.
Notice the open WT doors and the roller doors at various heights. I was worried that I had to make the sponson too which fits the contours of the curved hull, but that's already in teh model. Making the bulwarks will not be too difficult our of 0.010" styrene sheet.
Here's a blowup of the plans from the Interpid book showing this detail.
Notice too that there are no circular tubs that need to be made. Again... easy peasy.
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